Most of the "girls" on the testing line had a high school education, and
some had previous experience in precision manufacturing. But the work of
testing chips was really something you learned right there on the job. You
learned the job from another girl mostly, though you had some supervision
from the floor managers (LaRue and Goodearl). There were about 14 girls on the line, and though they were collectively
called "the girls" a few were male. Each girl was assigned a station she
learned, and those who had been there for some time knew the work on several
stations. The work on each station consisted of doing the testing and keeping
records of the fact that the testing had been done. Each chip traveled about
in a pink plastic bag, and each bag had a "lot traveler" attached to it.
This traveler specified what tests were to be done, and what the particular
settings needed to be on that test. The chips traveled about the floor in
plastic tote boxes, about 20 at a time, each with its own traveler. There
could be different testing values indicated on the travelers for chips in
the same tote, so testers had to carefully read the lot travelers to determine
the appropriate tests and settings. Thus, each tester: This work was relentless, painstaking, and done under great time pressure.
Chips needed to go out to customers, and Hughes Microelectronics (in the
person of Don LaRue) would not tolerate any slow or inaccurate work. It
was made more difficult by the fact that, at any one time, there were between
500 and 1,000 chips in the testing room. Each of these chips had its own
testing regimen outlined on its traveler. But even chips that were the same
might be marked differently on the traveler, since in addition to "production
parts" that were shipped to customers, some were simply for the folks in
engineering to use or for proof of design (does it work) or manufacture
(can we make it). These chips required less testing. Matters were not made better by the management style that was standard
at Hughes. People would be told to do things, given no reason, and were
expected to jump to the task immediately without question. If you did not,
you might be warned once, or, or occasion, simply fired without warning.
Quality assurance (QA) was a regular presence in the area, though staff
for this was thin. The QA people would look for mistakes in procedure and
report these to supervisors. On occasion, the US government would make (carefully
announced) visits to audit the testing area to make sure everything was
being done in accordance with procedure. But the most regular presence in testing was that of the floor manager
Don LaRue. In addition to overseeing the testing room, his primary job was
to make sure "hot parts" got tested quickly and got shipped to the customers
on time. When his assistant, Margaret Goodearl arrived, he was able to spend
more time babysitting the hot parts. If a chip failed a test, he would often
take the chip from a tester and retest it himself, sometime after hours.
He regularly pushed "hot parts" through the testing procedure and explained
little of what he was doing to the girls. He would simply take a part from
them and disappear. He had work to do, and was simply too busy to explain. |
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